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Mechanical actuators

Susin

ITG series declutchable gear overrides

Susin declutchable worm gears that fit between a pneumatic actuator and a quarter-turn valve, so an operator can turn the valve by hand when the air fails or during commissioning and maintenance. 15 sizes from 60 to 28,000 Nm: 29 models with the reduction versions.

Models
29 (ITG-012 – 3200)
Torque
60 – 28,000 Nm
Turns for 90°
7.5 – 248
Fits
Double-acting and spring-return actuators
Protection
IP54, IP55, IP65 or IP67M
Mounting
ISO 5211 valve and actuator, F05 – F35
How a declutchable gear works
SHUTOPENValve discAutoManualActuator drivingHandwheel drivingStop bolts ±5°WormHandwheelAuto: worm out of mesh, the actuator turns the valveManual: worm engaged, the handwheel turns the valve
Many handwheel turns, one quarter turn out Lever: Auto or Manual

Sizes

Pick a size by torque

Fifteen sizes, with the valve ISO 5211 flange on the left; the actuator flange is in each note. Every gearing of a size has the same torque.

Susin ITG declutchable gear mounted between a pneumatic actuator and a butterfly valve

How it’s built

  • Inline mounting. The ITG bolts between the valve and the actuator, with a universal actuator mounting flange on top and the valve flange below, both ISO 5211.
  • Declutch lever. In Auto the worm is out of mesh and the actuator drives the valve; in Manual the worm engages so the handwheel turns it.
  • Worm and worm wheel. Carbon steel A576-1045 worm shaft and ductile iron A536-80-55-06 worm wheel, on thrust needle roller bearings.
  • Drive shaft and bush. Plain and machinable, so the shaft and bush can be made to suit the actuator, gearbox and valve.
  • Air relief system. An integrated aluminium air relief valve.
  • Ductile iron body. Housing, cover and end caps in A536-65-45-12 (cast iron option), NBR gaskets, ±5° stroke adjustment.

Gearing and handwheel effort

Standard, 1S or 2S?

From the ITG-400 up, each size also comes with a single (1S) or double (2S) stage helical reduction. More mechanical advantage means less force on the rim in manual, but more turns of the handwheel.

Standard
Worm gear only. The fewest turns: 7.5 to 17 for 90°.
15 sizesRatio 30:1 – 58:1MA 6 – 2160 – 28,000 Nm
Single stage reduction (1S)
A single stage helical reduction on the input, for sizes ITG-400 to 3200. 32.5 to 62 turns for 90°.
8 sizesRatio 130:1 – 232:1MA 37.46 – 79.83,600 – 28,000 Nm
Double stage reduction (2S)
A double stage helical reduction, for ITG-900 to 3200. The lightest effort, from 130.5 to 248 turns.
6 sizesRatio 558:1 – 928:1MA 145.04 – 303.248,000 – 28,000 Nm
Rim effort check
Enter the valve torque. For each gearing you get the smallest ITG that takes it, and the force on the rim of its recommended handwheel.
Rim effort = valve torque ÷ mechanical advantage ÷ handwheel radius, using Susin’s figures (mechanical advantage ±10%). Susin’s standard limit is 360 N. A guide only: we confirm the model from the full valve data.

FAQ

ITG declutchable gear questions

How do I switch to manual?

With the lever in Auto the gearbox connects to the pneumatic actuator. Pull the locking unit holder, turn the lever to Manual and check the gears are fully engaged with the worm; the handwheel now turns the valve. Put the lever back to Auto for pneumatic operation.

How do I choose the size?

Take the valve torque and pick the smallest ITG whose output torque covers it. Then match the valve flange and the actuator flange (ISO 5211, standard or option) and the drive to the valve stem.

Does it work with spring-return actuators?

Yes. Susin designed the ITG for both double-acting and spring-return pneumatic actuators.

Standard, 1S or 2S?

All gearings of a size have the same torque. A reduction stage lowers the rim pull but adds handwheel turns. Use the rim effort check above; Susin’s standard limit is 360 N.

ITG or MAW?

The MAW is a manual worm gear on its own. The ITG sits under an actuator and only engages when you switch it to Manual, so the valve stays automated.

Which temperatures can it take?

Standard is −20 to +85 °C. A low temperature version covers −45 to +120 °C.

Adding an override to an actuated valve?

Compare all 29 ITG models, or send us the valve torque and the valve and actuator flanges and we’ll pick the size and gearing.